Gallus Alpha

The smart way to progress in digital printing

The Gallus Alpha represents a simple and professional entry into digital printing. Equipped with state-of-the-art technology, it combines high-quality printing results, a user-friendly interface, and Gallus' proven reliability in a compact printing system.

Whether as an addition to existing machinery or as an entry point into the digital world of label printing, the Gallus Alpha is optimized for smaller print runs and short response times, and adapts effortlessly to the demands of fast-moving markets.

Compact monoblock design

Quick to install and ready to use immediately

The Gallus Alpha is designed as a purely digital printing solution that provides cost-effective access to digital label production. Thanks to its compact monoblock design, the machine can be set up and installed quickly, enabling a smooth start in the shortest possible time.

Available in a printing width of 340 mm, the Gallus Alpha is available with CMYK and white, as well as optional orange and violet for color space expansion. It scores with high-resolution printing results at 1200 × 1200 dpi and a printing speed of 65 m/min.

Functionality meets quality

With intuitive operation, high flexibility, and compact design, the Gallus Alpha offers everything that modern production environments need today—especially where time, space, and personnel resources are limited.

Cost-effective access to high-quality printing
Easy operation and quick changeover
Maximum performance in minimum space

Technical data and downloads

Technical specifications
 340
Machine speed, mechanical, max.65 m/min.
213 ft/min.
Maximum print width340 mm
1:39 p.m.
Productivity1326 m²/h (14,270 ft²/h)
Maximum track width345 mm
13:58 in
Splice inspectionautomatically
Teknek rail cleaningFront side
CoronaFront side
Antistatic systemPassive
Digital printing unit
 340 mm
Printing methodUV Piezo DoD - Inkjet (Epson Printhead)
Print resolution1200 x 1200 dpi native print resolution with 3.5 pL drop size, optical resolution 2400 x 2400 dpi
InkHeidelberg Saphira UA01
ColorsCMYK (cyan, magenta, yellow, black), optional orange, violet
White (optional)85% opacity at 65 m/min
PinningSingle-color pinning / UV-LED air-cooled
UV curingLED curing
Automatic cleaning systemcontactless
Vision SystemOptional automatic visualization
Digital Print ControlOptional automatic detection of missing nozzles and control of density differences
Substrate qualificationOptional automatic inline qualification (100% system supported)
Industrial Variable Data Printing (iVDP)Industrial Variable Data (iVDP) included, Full VDP optional
InsettingYes
Workflow
  340 / 430mm
Digital Front End (DFE)Server/client architecture
ServerHardware or virtualized
Ink consumptionPreliminary calculation
Printing substrates
  340 mm
Monofilmyes
Paperyes
Substrate materialsyes
Connections
 340 mm
Voltage380-415 V / 50 Hz [USA, Canada,
MX optional: 480 V / 60 Hz]
Power connection4c+w: 67 kW (about 100 A)
6c+w: 74 kW (approximately 107 A)
Compressed air6 bar, oil- and water-free
Exhaust air200 m³/h (DPU)
350 m³/h (corona treatment)
ComplianceCE (UL upon request)
Network connectionsSecomea for remote support
Cooling systemAir for pinning systems, water for UV LED lamp heads, electronics, and web (cooling roller)
Room temperature22–26 °C
Humidity (relative)45-60%
Air pressure (location)700 - 1060 mbar (10.5 - 15.37 PSI)
Machine dimensions
 340mm
Length5420 mm (214 in)
Width2035 mm (80 in)
Height2130 mm (84 in), with DPU open 2942 mm (116 in)
Workspace dimension
  340
Infeed1500 mm (59 in)
Delivery1500 mm (59 in)
Front1500 mm (59 in)
Back1500 mm (59 in)
Evenness± 1 cm over a length of 10 m
Floor capacity1600 kg/m² (2,2757 psi)
*Notes
All technical data, descriptions, and illustrations are subject to change and are not binding.
 

Expert knowledge in the world of hybrid printing

Gallus Print Academy

In an industry where precision, efficiency, and innovation determine success, sound expertise is the most important asset. The Gallus Print Academy training system was specially developed to help printing companies make the transition from conventional printing processes to digital and hybrid printing.

In keeping with the principle that "modularity is key," the training program is also modular in structure. This allows customers to put together their own individual program and receive training from our printing experts directly at their production site.

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