Gallus Screeny Printing Unit

Gallus screen printing for the highest demands

Our screen printing unit offers an independent printing unit in a compact design. It supports formats from Z85 to Z208 and, with printing widths of 340 mm, 440 mm, and 580 mm, as well as a passage width for printing materials of up to 600 mm, is optimally equipped for any printing task.

Wide range of applications meets unique quality

Benefit from a mechanical speed of 1-120 m/min and a substrate thickness of 40-400 microns. Precise cross and diagonal register adjustment ensures perfect printing results, while screen tear monitoring with sensors and generous ink catch basins guarantee smooth production.

Intelligent technology for maximum user-friendliness

The user-friendly 10" color touch panel allows you to control all functions at a glance. Automated format and distance adjustment between the screen cylinder and impression cylinder, as well as flexible squeegee adjustment, make operation particularly easy. Whether you work with the Gallus system (rubber squeegee), RKS system (carbon variant), or steel band squeegee (bonded rubber), our flexible squeegee system adapts to your individual needs. With two squeegees for the Z85-Z135 and Z135-Z208 formats, you are perfectly equipped.

The advantages at a glance

  • Completely independent printing unit

  • Format sizes Z85 - Z208

  • Available in print widths of 340 mm, 440 mm, and 580 mm

  • Mechanical speed 1-120 m/min

  • Screen breakage monitoring with sensor

  • Automated format and spacing adjustment between screen cylinder and counterpressure cylinder

Technical specifications

Characteristics
Completely independent printing unit
Compact design
Format sizes Z85 - Z208
Available in print widths of 340 mm, 440 mm, and 580 mm
Printing material passage width 360 mm, 460 mm, 600 mm
Cross-register +/- 5mm
Diagonal register adjustment +/- 0.5 mm
Squeegee height adjustment +/- 5 mm. ATS, BDS synchronous
Mechanical speed 1-120 m/min
Printing substrate thickness 40-400 microns
Brand reader (one brand per circumference)
Double-sided driven screen
Screen breakage monitoring with sensor
Large paint collection tray
Separate ink collection tray and holder for screen printing squeegee
Gearless rings - RCS standard rings
Includes squeegee setting gauge / squeegee is set outside the screen printing unit
Automated format and spacing adjustment between screen cylinder and counterpressure cylinder (0.20 mm)
Format input in number of teeth, inches, or mm, without limitation
10" color touch panel, all functions on the first level
Flexible doctor blade system for Gallus System (rubber doctor blade), RKS System (carbon), steel strip doctor blade (bonded rubber)
Turn the handwheel for the screen cylinder and register adjustment
Squeegee for removing excess paint when starting the machine
Automatic format length correction and register control
Tool tips - Info pop-up
Compensating rod for squeegee parallelism
2 squeegees included for Z85-Z135 and Z135-Z208
Includes control cabinet with 10 m cable
Electrical and pneumatic connections are combined using a Harting connector.
Special features
Standard Gallus RCS sieve rings
Standard Gallus screen equipment can be used
Automatic pin correction when inserting the screen cylinder
Pneumatic squeegee feed, BDS & ATS separately adjustable
Integrated ink pump with level control (optional)
Remote maintenance/remote help (Internet access)
LED lighting for screen cylinders
Automated antistatic rod
Coated deflection roller
Tool tips, info pop-up on display
Options
GEW UV curing with cooling roller, prepared for UV and UV LED, water cooling
Additional travel distance (1 m)
Integrated ink pump
Automatic color level control (only in combination with color pump)
*Notes
All technical data, descriptions, and illustrations are subject to change and are not binding.
 
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