Print Performance Class Basic

Curtain Up: Mastering the Print

From November 30 to December 4, 2026, the Gallus Print Academy will open its doors for the first time and host its inaugural Print Performance Class Basic, titled “Curtain Up: Mastering the Print.”

For one week, everything revolves around flexographic, screen, and digital printing. Not in theory. Not from a manual. But right where printing actually happens - at the press, with our Gallus printing experts by your side.

You’ll work on the printing processes that matter in your day-to-day work and, step by step, develop the intuition and know-how that distinguish good printing results from outstanding ones. This training is designed for printers who don’t want to stand still. They know that every printing unit has its own tips, tricks, and secrets—and they want to take exactly these details back with them to produce faster, cleaner, and with greater confidence.

You can find the complete program, including all modules, in the detailed event schedule.

To ensure that every participant gets the most out of the course, we intentionally limit the group size to a maximum of 6 people.

Course Information at a Glance

Date: November 30 – December 4, 2026*
Location: Gallus Experience Center, St. Gallen / Gallus Screeny, Herisau
Duration: 5 days, full-day
Language: English
Registration fee: €3,100 per person (includes coffee breaks, croissants, lunch, and beverages)
Registration deadline: October 30, 2026

Please note that your participation will not be confirmed until we have successfully reviewed your application and provided confirmation.

*The course will only be held if there are at least 4 participants.

You can easily register using the form below.

Please note that you are responsible for arranging your own travel to and from the event as well as your hotel reservation—however, we’ve made arrangements for you: At our partner hotel in St. Gallen, you’ll enjoy exclusive special rates for participants in the Print Performance Class.

As soon as we receive your registration, you will receive a confirmation with all further information about the program, as well as a booking code for our partner hotel.

We look forward to welcoming you in St. Gallen!

Register now for the Print Academy training week!

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Curtain Up: Mastering the Print

Program Overview

Day 1 Schedule:

ModuleDescriptionDuration of training
Welcome, Safety BriefingLogin with the Gallus Company Guide, Welcome1 h
Introduction to ProductsPresentation of the product portfolio at the Gallus Experience Center:
  • Gallus Labelmaster
  • Gallus One
  • Gallus Five
2 h
Base MachineSafety Briefing
Maintenance
Lubrication
Basic Machine Training
Remote Support
Track Course
4 h

Day 2 Agenda:

ModuleDescriptionDuration of training
Fundamentals of Flexographic Printing
(Theory)
How Flexographic Printing Works
Reverse-side printing with direction reversal
Theory: Anilox Roll, Tape, Doctor Blade
Theory of Printing Plate Production: Calculating the Warpage Factor
Prepress Specifications (Printing Marks, Registration Strips)
Print Plate Assembly
2 h
Setup / Alignment
of the flexographic printing unit
Loading/Assembling Chamber Squeegees
Loading the printing unit, anilox roller,
Ink chamber, printing cylinder
Basic Settings for the Printer
Input at the control panel (HMI) Printing adjustments (squeegee, anilox rolls, printing cylinders)
Proof
Kiss Print
optimal print registration
Screen roller impression with reference color
Working with the Paint Pump
Equip the printing unit
Cleaning the printing plate, printing cylinder, anilox roller, and ink chamber
Cleaning of the printing unit, including the counterpressure cylinder,
Theory: Identifying Printing Errors, Causes, and Troubleshooting
6 h

Day 3 Agenda:

ModuleDescriptionDuration of training
Basics of Screen PrintingHow the Screen Printing Unit Works
Theory: Screens and Squeegees
Screen Assembly
Check the squeegee in the guide; sand and align if necessary
4 h
Setting Up the Screen Printing Unit / Test Print / Preparing the Screen Printing UnitInsert the screen into the printing unit and secure it
Loading the printing unit (pump, squeegee, hoses)
Basic Settings for the Printer
Input via the control panel (HMI)
From Park Position to Print Position
Adjust the distance between the screen and the backpressure cylinder
Insert the squeegee with or without level control
Working with the Paint Pump
Fill the screen with ink and let it rotate; set up the printing unit
Cleaning of the screen, squeegee, and hoses
Cleaning of the printing unit, including the counterpressure cylinder
Theory: Identifying Printing Errors, Causes, and Troubleshooting
4 h

Day 4 Schedule:

ModuleDescriptionDuration of training
Fundamentals of Digital Printing / Prinect / Production / Compensation / Substrate Qualification / Quality Check / Maintenance / Error MessagesHow Inkjet Printing Works
Web Path Digital Printing Unit (DPU)
Inspection of Bonded Joints
Inputs on the control panel (HMI)
Ink Cartridge Replacement (BiB Exchange)
Ink Supply - Set Alarm Time
Printhead Cleaning Programs, Create Output Conditions (Substrate Qualification)
Prinect Cockpit - Create Templates, Manage Sequences, Color Management
Determining Pinning Values and UV Output
Working with Wizard
Substrate recalibration, detecting and compensating for clogged nozzles
Compensate for missing nozzles upon request - HRNT, DUC (Density Unevenness) Compensation
MNC Compensation (Compensation for Failed Nozzles)
Print jobs for substrate qualification, weekly quality test prints and evaluation, printhead cleaning programs, and visual inspection
Cleaning the Pinning Strip and Glasses
Cleaning Agents and Additives
Theory: Identifying Printing Errors, Causes, and Troubleshooting
8 h

Day 5:

ModuleDescriptionDuration of training
Application TrainingDigital Printing
Hybrid Printing
Printing with Format Length Correction
Color Matching
Register Control
Insetting
6 h
Q&A / Course Evaluation 2 h

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