Gallus Labelmaster

The Gallus Labelmaster opens up a new dimension of flexibility

The Gallus Labelmaster gives printing companies in the label and packaging market unprecedented flexibility – now and in the future. This is made possible by the revolutionary platform design, which allows all customer-specific requirements to be met individually. Various printing modules are available for this purpose, allowing the Gallus Labelmaster to be configured individually depending on the model: precisely tailored to every business model.

Straightforward and reliable – the flexographic printing units from Gallus Labelmaster.

Operational efficiency

A short web path of only 1.4 m from printing unit to printing unit, short makeready and setup times, extremely fast job changes, and perfect register reduce waste right from the start. An optimized ink fountain for the chamber doctor blade requires only 250 g of ink, which also keeps costs low. In addition, the ink fountain has been improved in terms of ink spitting and foaming – for reliably high printing speeds. With the Gallus Labelmaster, you increase your profitability.

Tailored to every business model

True to this motto, the unique modularity of the Gallus Labelmaster covers all common requirements in today's and tomorrow's markets: from commodity labels to sophisticated, high-quality finished labels. Depending on the model line, modules can be freely selected, linked together and thus the machine can be customized to meet any requirements.

There are two model lines to choose from in total.

Gallus Labelmaster
The basic version offers excellent value for money and a high degree of flexibility.
This basic model offers an optional feature that limits the number of printing process changes to two positions with full integration into the control system.

Gallus Labelmaster Advanced line
Process variability at every position and a high degree of automation offer maximum flexibility. This is because the printing process can be changed at any position.

"Flexibility is the ability to see a challenge as an opportunity and make the most of it."

Easy to use and spectacular performance

Despite its extensive modules and the resulting flexibility, the Gallus Labelmaster impresses with its intuitive and simple operation with automated presetting functions. This means that all product lines can be operated without any problems after a very short training period. From the quick and easy replacement of the lightweight aluminum printing cylinders to comprehensive operation, whether via the clear HMITouchpanel or directly on the printing unit, the focus is clearly on simplicity, speed, and safety. At Gallus, we call this Best-Spot-Interaction!

The resulting advantages

  • Intuitive operating philosophy

  • Short training period

  • Short setup times

The greatest significance of simple operation lies in the time saved—and thus in the productive use of valuable capacities.

Exceptionally short setup times and super-fast job changes thanks to gearless, lightweight printing cylinders.

Very fast and extremely accurate!

The Gallus Labelmaster impresses not only with its flexibility, but also during operation. This new machine platform can handle even high printing speeds of up to 200 m/min with absolute register accuracy. An optimized ink chamber ensures perfect ink transfer to the anilox rollers at all times, with low splashing and reduced foaming.

Additional benefits for even greater profitability

  • Quick job changes in just a few steps

  • Easy replacement of lightweight aluminum printing cylinders

  • High printing speed

  • Color chamber optimized for high speeds

"Combining perfection and top speed is no easy feat – which is precisely why it stands as proof of innovative strength and decades of experience."

Quality in every aspect

With the Gallus Labelmaster printing press platform, Gallus has also developed a locking system that enables quick, easy, and precise changing of the printing units*. These are positioned precisely on the base unit via the system and guarantee 100% register accuracy across a wide range of substrates.

Print quality at its finest

Whether during slow start-up or when accelerating to a top speed of up to 200 m/min, the print image of the Gallus Labelmaster remains perfectly in register, underlining the unique quality and precision of the new machine platform. Time-consuming post-corrections are not necessary.

Simple, fast, and profitable

The Gallus Labelmaster also sets new economic standards. From massive time savings thanks to its simple operation and fast printing speed to low waste rates and minimal material consumption. The Gallus Labelmaster impresses from the very first print and makes label printing easier, faster, and more profitable!

Easy
Quick
Profitable

Profitability also depends on diameter

The Gallus Labelmaster offers a wide range of print cylinder sizes between 8" and 25".

Technical data and downloads

Machine data
 340440570
Machine speed, mechanical, max.200 m/min.
656 ft/min.
200 m/min.
656 ft/min.
200 m/min.
656 ft/min.
Maximum track width345 mm
13.4"
445 mm
17.5"
575 mm
22.6"
Track width min.170 mm
6.7"
220 mm
8.7"
285 mm
11.2"
Print
 340440570
Maximum print width340 mm
13.4"
440 mm
17.3"
570 mm
22.4
Maximum format length635 mm
25"
635 mm
25"
635 mm
25
Minimum format length203.2 mm*
8"
203.2 mm*
8"
203.2 mm*
8"
Minimum format length
with optional grid roller servo drive
  254 mm
10"
Format length min. Screen printing269.9 mm
10 5/8"
269.9 mm
10 5/8"
269.9 mm
10 5/8"
Maximum number of printing operations141414
Drying
 340440570
UVyesyesyes
Hot air drying (final drying)yesyesyes
Edit
  340440570
Maximum track width340 mm
13.4"
440 mm
17.3"
570 mm
22.4"
Maximum format length635 mm
25"
635 mm
25"
635 mm
25"
Minimum format length254 mm
10"
254 mm
10"
381 mm
15"
Maximum number of processing operations666
Maximum number of process positions161616
Printing materials
  340440570
Adhesive compositesyesyesyes
paperyesyesyes
Cardboardyesyesyes
Monofoil label materialsyesyesyes
Tube laminatesyesyesyes
Remote diagnosis
  340440570
Gallus Remote Accessyesyesyes
*Notes
All technical specifications are approximate values. We reserve the right to make technical changes.
* Sieve from 10 5/8 "

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