Series production of digital press Gallus Labelfire gets off to successful start in the growing label market

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  • Considerable customer interest in joint development by

    Heidelberg and Gallus

  • Well-known U.S. label print shops order further presses

  • Heidelberg site in Wiesloch-Walldorf becomes production center for digital presses

 

The label market is one of the printing industry’s biggest growth segments. The dynamic growth in demand for digitally printed labels in particular continues unabated. Following the global market launch of the Gallus Labelfire 340 digital label press – a joint development by Heidelberger Druckmaschinen AG (Heidelberg) and Gallus based on leading inkjet technology from Fujifilm –, series production is now getting off to a successful start at the Wiesloch-Walldorf site. Initial customers of the new series presses include several companies from the United States.


Series production of the Gallus Labelfire digital label press – a joint development by Heidelberg and Gallus – is getting off to a successful start at the Wiesloch-Walldorf site.

Heidelberg produces the digital inkjet print engine of the Labelfire in Wiesloch-Walldorf. The base unit of the new press is made by Gallus at its German production site in Langgöns. The system is designed to meet growing demand for the cost-effective production of short, medium, and versioned label runs.

 

“The requirements related to quality, flexibility, and speed are getting even more demanding in label production,” says Stephan Plenz, member of the Management Board responsible for Heidelberg Equipment. “With the Gallus Labelfire, we’re leading our customers into the digital future with the growing label market. The considerable interest confirms we’ve adopted the right approach,” he adds.

 

Well-known U.S. label print shops order further presses

Following numerous orders from Europe and Australia, Gallus and Heidelberg are now also enjoying success in the key American market. Info Label from Clifton Park in New York is getting the first Gallus Labelfire supplied to a label print shop in the United States. The company’s President, Mark Dufort, took a look at the first demonstration press at the Digital Label Forum in Heidelberg and then at Gallus in St. Gallen. “By investing in the Gallus Labelfire 340, we’re offering our customers outstanding quality combined with shorter delivery times at lower costs,” he explains.

 

Another U.S. customer – Hub Labels from Hagerstown in Maryland – has also signed up for the new Gallus Labelfire 340 digital label press. Its first glimpse of the machine was at Labelexpo Europe 2015 in Brussels and the scheduled delivery date is fast approaching.

Thomas Dahbura, President of Hub Labels, has the following to say about the press: “This is the first digital press I’ve seen that can do exactly what I expect it to. It integrates all steps from the reel to the finished label in a single production pass – whether digital or flexographic printing, cold-foil printing or die cutting. I was impressed by how much effort Gallus and Heidelberg put into ensuring this system was a success. Although we’ve already seen other presses with an excellent resolution of 600 x 600 dpi, this one is simply unbeatable with its resolution of 1200 x 1200 dpi.”

 

Digital printing drives change in the growth segment

The new Gallus Labelfire digital printing system has been designed for the self-adhesive labels market. The global print volume for these labels is growing by about 4 percent a year. Although nearly 5 percent of this volume is printed digitally, this figure is rising rapidly with up to double-digit growth rates. Indeed, digital printing is driving change in this highly promising market segment. It is anticipated that, in the medium term, just under half of the presses sold in this sector will be digital. By launching this new technology, Heidelberg and Gallus are actively shaping change in the business models used in this segment and offering users a versatile and cost-effective solution.

The Gallus Group
Gallus, with production facilities in Switzerland and Germany, is a leading company in the development, production and sale of conventional and digital narrow-web, reel-fed presses designed for the label and packaging business. The machine portfolio is augmented by a broad range of screen printing plates (Gallus Screeny), globally decentralised service operations, and a broad offering of printing accessories and replacement parts. Products and services of the Gallus brand are distributed through the global Heidelberg Sales and Service network. The comprehensive portfolio also includes consulting services provided by label experts in all relevant printing and process engineering tasks. Gallus employs around 275 people, of whom 165 are based in Switzerland, where the company has its headquarters in St. Gallen.

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